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Your Reliable Plastic Pipe Fittings Mould Maker
XILI Mold: We focus on Fittings Mould
Why Choose Us?
Professional
- 20 years mold industry experience. Focus on plastic pipe fittings molds.
- Clear communication. Meets customer expectations.
Good Service
- Quick response. 7×24 available.
- Long term after-sales service. Technical support for training, maintenance and repairs, .
- Delivery on time.
Low Cost
- Reasonable quotation.
- No hidden cost.
High Quality
- production standard for each mold.
- Mold material test report
- Strict test procedure.
How We Make Molds?
Understand Customer’s Need
Specification
Before we quote, we need to know the type( such as elbow, tee, socket, reducer) and size(from 20mm to 110mm) of the plastic pipe fittings product to be molded. It is better to have the sample or dimensional drawing of the product.
Product Plastic Material
We need to know the plastic material of the product, such as PP, PVC, PPR, or PE. this is important for us to choose the right material for the mold.
Mold Material
Mold material is one of the most important concerns of our customers. Commonly used pipe fitting mold materials are P20, 718H,H13,2316, 4cr13,S136..etc
Production Output
Annual production output is a key factor in determining the number of cavities in a mold.
Machine Size
Machine size also affects the number of mold cavities. If the customer already has injection molding machines, we will choose the number of mold cavities based on the machine size. Or we will recommend the right size of injection molding machine.
Industry Standard
We understand the production standards of plastic pipe fittings in various regions like ISO,ASTM,DIN, which is important for pipe fitting molds.
Design
- Experienced mold design engineers with professional software UG, CAD.
- After designing the mold, we will send the drawings for customer’s confirmation.
Manufacturing
Customized Mold Base
A mold base consists of multiple plates: Top Clamping plate, Cavity Plate, Core Plate, Ejector Plate, Base Plate. Customized mold base is good for complex designs, high precision mold, special applications, special material.
Precision Machining
CNC machining for tight tolerances. Deep hole drilling machine to drill cooling channels. WEDM (Wire Electrical Discharge Machining) for inserts and parts with angle. EDM (Electrical Discharge Machining) for detailed features like threads or intricate cavities.
Polishing
Polish the mold cavity to achieve a smooth surface finish, ensuring quality fitting surfaces.
Quality Control
Mold material quality control, like steel, hardness testing, coating quality inspection.
Production standard for each mold
Machining Precision.
Align with design requirement after every step.
Trial run, ejection system, cooling system test.
Pre-delivery quality check.
Assemble
Assemble mold components, including cores, cavities, ejector systems, and guide pins.
Check for alignment and smooth operation of moving parts like sliders or lifters.
Mold Test
Trial Run on injection molding machine. Check cooling and ejection system. Check the dimensional accuracy of products. Check product surface finish quality. Address any issues found during testing by making necessary adjustments.
Mold Delivery
- Send mold test videos with injection machine settings to customer.
- Deliver samples for customer confirmation.
- Painting.
- Packing with standard wooden case.
- Deliver the finalized molds to the customer.
After-sales Service
- Assistance in installation and setup.
- Maintenance Guidelines.
- Repair Services.
- Spare Parts Supply.
- Technical Support.
- Warranty.
- Training and Documentation.
